Alessandro Sartori

Stands for Surround System Speakers


I recently acquired a 5.1 home theater system that a colleague was throwing away. After buying a chinese AC3 DAC that didn’t work, getting a refund, reflowing the PCB, and celebrating my new free DAC, I got the system up and working. However, I didn’t have a proper place to position the speakers. I didn’t want to hang nails on the wall behind the TV, and even so, behind the sofa there’s not a concrete wall but an open space to the kitchen, so half the problem would remain. So, what could I do to achieve a simple and cheap solution?

The Answer

The solution I came up with was to build 4 stands (the 5th speaker, the front-center, lies on a space below the TV) out of metal rods welded together.

I bought four 1m square extrusions to place vertically, plus other two to be cut in pieces and weld horizontally at the base, with the help of angled magnets to form a perfect 90 degree angle.

Rod cut to pieces for the legs

I’m no expert welder, so the joints came out a bit ugly. But hey, the stay firmly in place nonetheless.

Welded base of the stands

Next, I painted the stands with water based paint, which is cheap and easy on the environmnet (and on the nose).

painting the stands

While I waited for the paint to dry, I 3D printed some caps for the top hole of the vertical bar and for the ends of the bottom legs, so they wouldn’t scratch the floor.

3D printing the base caps Mounted base caps

Lastly, I tapped an M3 hole near the top to hold a screw for the speaker eyelet to hang onto. Below that, I drilled an 8mm hole to insert the cable and make it run to the bottom hidden inside the vertical bar.

Screw on top

Finished stands:

Finished stands Overall look of the system

Overall, I’m pretty satisfied with the minimalistic yet elegant look they give.


Categories: handcrafting metalworking 3d-printing Tags: diy handcrafting metalworking speaker-stand 3d-printing home-theater

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